Welcome to our 2025 time capsule! We are about to kick off another year, and it’s always fascinating to consider what engineering news might lie ahead.
This article will explore ten key trends and stories likely to shape the engineering landscape in 2025.
From the continued evolution of AI and robotics to breakthroughs in sustainable technologies like green hydrogen and carbon capture, these developments promise to impact various industries significantly. We’ll also explore the exciting possibilities of 3D printing, digital twins, and the ongoing private space race.
While it’s essential to approach these predictions with some perspective, the stories highlighted here offer our best-educated guess for this year’s coming engineering stories. When we review this time capsule at the end of 2025, we will see how close these guesses were and what stories snuck up on us over the year.
1. The Rise of AI-Powered Engineering Design
Artificial intelligence is set to supercharge the engineering design process in 2025. Companies like Autodesk and Ansys already incorporate AI into their CAD and simulation software, enabling engineers to generate and optimize designs faster.
Over the last few years, Autodesk’s Dreamcatcher system has used generative design algorithms to explore thousands of design options based on specified constraints and performance goals. This allows engineers to quickly identify novel, high-performing designs that might have been missed with traditional methods.
AI is also being used to enhance physics-based simulations. Ansys, for instance, has developed AI-powered tools that can learn from simulation data to create fast, accurate models of complex systems like turbulent fluid flows. These AI-assisted methods can significantly speed up the design iteration process by reducing the need for time-consuming, high-fidelity simulations.
2. Battery Breakthroughs Powering the Electric Future
The global race to build better batteries will kick into high gear in 2025. Companies like QuantumScape, Solid Power, and StoreDot are developing next-generation solid-state batteries that promise to significantly increase electric vehicles’ range, charging speed, and safety.
QuantumScape, backed by VW and Bill Gates, is creating a solid-state lithium-metal battery that uses a ceramic electrolyte separator to enable higher energy density and faster charging than conventional lithium-ion cells. The company aims to start production of its batteries for VW vehicles by 2025.
StoreDot, an Israeli startup, is taking a different approach with its “extremely fast charging” lithium-ion batteries. Using proprietary organic compounds and nanomaterials, StoreDot’s cells can charge to 80% in just 5 minutes, making EVs as convenient to fuel as gas-powered cars. The company has partnerships with Daimler, BP, and Samsung to commercialize its technology.
3. Robotics Revolutionizing Industries
2025 will be a landmark year for robotics as it penetrates deeper into industries and workplaces. Companies like Boston Dynamics, Agility Robotics, and Sarcos are pushing the boundaries of what robots can do, from nimble walking humanoids to high-strength industrial exoskeletons.
Boston Dynamics’ Atlas humanoid robot made headlines in 2021 with its impressive parkour and gymnastics skills.
By the end of 2024, it was routinely used for everything from oil rig checks to the US Secret Service. By 2025, Atlas and robots like it could be deployed for dangerous jobs like search and rescue, firefighting, and maintenance in hazardous environments.
Companies like Amazon and FedEx heavily invest in warehouse automation in the logistics industry. Robots like Fetch’s TagSurveyor can autonomously navigate facilities and take inventory using RFID, computer vision, and machine learning. As e-commerce continues to boom post-pandemic, expect to see even more robots buzzing around fulfilment centres.
4. 3D Printing Enabling On-Demand Manufacturing
3D printing, or additive manufacturing, will hit its stride in 2025 and begin transforming production in industries from aerospace to medical devices. Companies like Desktop Metal, Markforged, and Carbon are in charge of new printing technologies and materials.
Desktop Metal’s Production System uses binder jetting technology to rapidly 3D print complex metal parts at scale. The company has partnered with major manufacturers like Ford, BMW, and Renault to explore applications in the automotive industry.
In healthcare, 3D printing is enabling personalized medical devices and implants. Invisalign, for example, uses 3D-printed moulds to mass-produce customized clear dental aligners. Researchers are also working on 3D printing living tissues, or “bioprinting,” to create future organ models for drug testing and even transplantable organs.
5. The Private Space Race Taking Off
The space industry’s centre of gravity will shift toward the private sector by 2025. SpaceX, Blue Origin, Virgin Galactic, and many other companies are driving down launch costs and opening up space to commercial activity.
SpaceX’s Starship, which will continue trials throughout 2025, will be a fully reusable super heavy-lift launch vehicle capable of carrying 100+ tons to low Earth orbit. If development goes as planned, Starship could ferry the first crewed missions to Mars in the next few years.
Other players like Rocket Lab and Astra are focusing on small, low-cost rockets for deploying small satellites. As launch costs continue to plummet and satellite tech improves, we can expect an explosion of new space-based services and businesses in the coming years, from Earth imaging to space manufacturing.
6. Quantum Computing Beginning to Demonstrate Advantage
While large-scale fault-tolerant quantum computers are still years away, 2025 will see leading quantum platforms begin to show a computational advantage over classical systems on specific problems. Companies like Google, IBM, Honeywell, and IonQ are racing to build more robust and reliable quantum processors.
In 2019, Google claimed to have achieved “quantum supremacy” with its Sycamore processor, solving a problem in 200 seconds that would take a supercomputer 10,000 years. While controversial, the milestone hinted at the potential of quantum computing.
By the end of 2025, quantum computers with 100+ qubits could tackle real-world optimization problems in finance, logistics, drug discovery, and materials science. They might also be used for quantum chemistry simulations to develop new catalysts for carbon capture and clean fuel production.
7. Green Hydrogen Fueling the Shift to Sustainable Industry
Green hydrogen, produced by splitting water with renewable electricity, will gain momentum in 2025 as a versatile, clean fuel for hard-to-decarbonize sectors like steel, shipping, and long-haul transport. Companies like Nel, Plug Power, and Air Liquide are investing heavily in electrolyzers and hydrogen infrastructure.
Nel, a Norwegian company, is building a fully automated alkaline electrolyzer factory in Norway capable of producing 360 MW of electrolyzers per year, with plans to scale up to 2 GW. The factory will supply electrolyzers for large-scale green hydrogen projects across Europe.
In steel production, companies like Sweden’s SSAB and Germany’s ThyssenKrupp are developing “direct reduction” processes that use hydrogen instead of coal to strip oxygen from iron ore, resulting in nearly zero carbon emissions. The first fossil-free steel from these processes will hit the market by 2026.
8. CRISPR and Gene Editing Advancing Precision Medicine
CRISPR, the revolutionary gene-editing tool, will make significant strides in medical applications by 2025. Companies like Intellia Therapeutics, CRISPR Therapeutics, and Editas Medicine are developing CRISPR-based therapies for various genetic diseases.
In June 2021, Intellia and Regeneron reported the first successful use of in vivo CRISPR gene editing to treat a rare hereditary disease called transthyretin amyloidosis. By directly editing genes inside the body, this approach could offer one-time cures for many genetic disorders.
CRISPR is also used to develop new diagnostic tests and engineered cell therapies for cancer. For example, researchers at UPenn have created CRISPR-edited T cells that can more effectively target and destroy cancer cells. As our genome understanding advances, we expect more personalized CRISPR treatments to move from lab to clinic.
9. “Digital Twins” Unlocking Optimization and Autonomy
Digital twins—virtual replicas of physical assets, systems, and processes fed by real-time data—are likely to become mainstream in 2025. Companies like GE, Siemens, and Microsoft invest heavily in digital twin platforms to help customers optimize operations and maintenance.
GE has pioneered the use of digital twins for the predictive maintenance of industrial equipment such as wind turbines, jet engines, and locomotives. By analyzing data from sensors on the machines, GE’s Predix platform can identify potential issues before they cause downtime, saving millions in maintenance costs.
In the automotive industry, companies like BMW and Tesla create digital twins of vehicle fleets to enable over-the-air software updates and autonomous driving features. The digital twins can simulate and validate new algorithms before deploying them to the actual vehicles.
10. Carbon Capture Finally Taking Off
Long seen as a critical piece of the decarbonization puzzle, carbon capture technology might finally have its breakout moment in 2025. Companies like Climeworks, Carbon Engineering, and Global Thermostat are building direct air capture (DAC) plants that can suck CO2 directly from the atmosphere.
Climeworks opened the world’s largest DAC plant in Iceland in 2021, capable of capturing 4,000 tons of CO2 per year. The captured CO2 is injected deep underground into basalt rock formations, where it mineralizes and turns to stone within a few years.
Other companies are focused on capturing CO2 from power plants and industrial emissions. NET Power, for instance, has developed a novel gas power plant design that inherently captures CO2 without reducing efficiency. The company plans to have multiple commercial-scale plants running by 2025.
The engineering stories and trends highlighted here showcase technology’s immense potential in shaping humanity’s more sustainable, connected, and empowering future. From AI transforming how we design and create, to green hydrogen paving the path to decarbonization, these engineering breakthroughs offer a glimpse into an exciting tomorrow.
At the same time, we must approach each of these developments with a firm ethical grounding and a commitment to using technology to uplift people and communities everywhere. As engineers, we have an incredible opportunity and responsibility to tackle our world’s urgent challenges, from climate change to public health to closing the digital divide. Just as engineering has reshaped our present, it will be instrumental in building a more equitable, resilient future filled with possibility.
TLDR
- AI-powered engineering design tools from Autodesk and Ansys will accelerate simulation and optimization
- QuantumScape and StoreDot are developing next-gen EV batteries for more extended range and faster charging
- Boston Dynamics and others are creating advanced robots for logistics, manufacturing, and hazardous jobs
- Desktop Metal and Markforged are pioneering 3D printing for large-scale production and mass customization
- SpaceX’s Starship and small sat launchers will open up space to a new wave of commercial activity
- Google, IBM, and IonQ will demonstrate quantum Advantage on real-world optimization problems
- Nel and Plug Power are building the infrastructure for green hydrogen to decarbonize heavy industry
- Intellia and CRISPR Therapeutics are advancing gene editing treatments for genetic diseases and cancer
- GE, Siemens, and Microsoft are using digital twins to optimize industrial operations and product design
- Climeworks, Carbon Engineering, and Global Thermostat are scaling up direct air capture of atmospheric CO2